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Technical Document "Sheet Metal Assembly Parts VA/VE Design Technical Handbook"

Technical Document "Sheet Metal Assembly Parts VA/VE Design Technical Handbook"

[For Mechanical Designers] Know-how and technical documents related to the processing of sheet metal parts and machine assembly.

The "Sheet Metal Assembly Parts VA/VE Design Technical Handbook" is a technical document from Kinugawa Industries that provides know-how and techniques related to the processing and mechanical assembly of sheet metal parts from the perspective of the manufacturing site. By incorporating VA/VE cost reduction strategies that take processing and assembly into account during the design phase, which significantly impacts the overall product cost, it leads to the creation of competitively priced low-cost products. [Contents] ■ Basic knowledge of sheet metal processing ■ Collection of VA/VE cost reduction case studies for sheet metal assembly parts ■ Company information For more details, please refer to the catalog or feel free to contact us. *This catalog is a digest version.

  • Other assembly machines
  • Assembly Jig

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[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (1)

[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (1)

By unfolding into a unified shape, it is possible to reduce the labor involved in distortion correction and finishing work.

We would like to introduce points for cost reduction through shape changes in unfolding. Box-shaped sheet metal assembly parts, when divided and unfolded, result in a larger number of components, leading to increased labor for positioning, welding, and finishing, which raises costs. Additionally, this can cause significant distortion, worsening yield. Therefore, by unfolding into a unified shape that can be addressed as much as possible through bending, the scope of welding work can be minimized, reducing labor for distortion correction and finishing tasks. Moreover, the appearance quality is also improved. *If changes to the unfolding are made, confirmation from the designer is necessary. *For more details, please refer to the PDF materials or feel free to contact us.

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  • Assembly Jig

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[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (2)

[Case Study] Key Points for Cost Reduction through the Development of Integrated Structures (2)

The effect of reducing man-hours in the welding and finishing processes is significant, leading to cost reduction.

We will introduce points for cost reduction through shape modification during unfolding. In sheet metal assembly processing, dividing and unfolding increases the number of parts, leading to higher costs due to the increased labor required for positioning, welding, and finishing. Additionally, this can cause greater distortion and worsen yield. Therefore, by unfolding into a unified shape that can be handled as much as possible through bending, we can reduce the labor involved in positioning, welding, and finishing. Although the burden of the bending process increases, the reduction in labor for welding and finishing processes is significant, resulting in cost savings. *For more details, please refer to the PDF document or feel free to contact us.*

  • Other assembly machines
  • Assembly Jig

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